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This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

Engineering components/structures with geometric discontinuities normally bear complex and variable loads, which lead to a multiaxial and random/variable amplitude stress/strain state. Hence, this study aims how to effectively evaluate the multiaxial random/variable amplitude fatigue life.

Recent studies on critical plane method under multiaxial random/variable amplitude loading are reviewed, and the computational framework is clearly presented in this paper.

Some basic concepts and latest achievements in multiaxial random/variable amplitude fatigue analysis are introduced. This review summarizes the research status of four main aspects of multiaxial fatigue under random/variable amplitude loadings, namely multiaxial fatigue criterion, method for critical plane determination, cycle counting method and damage accumulation criterion. Particularly, the latest achievements of multiaxial random/variable amplitude fatigue using critical plane methods are classified and highlighted.

This review attempts to provide references for further research on multiaxial random/variable amplitude fatigue and to promote the development of multiaxial fatigue from experimental research to practical engineering application.

This paper aims on the trajectory tracking of the developed six wheel-legged robot with heavy load conditions under uncertain physical interaction. The accuracy of trajectory tracking and stable operation with heavy load are the main challenges of parallel mechanism for wheel-legged robots, especially in complex road conditions. To guarantee the tracking performance in an uncertain environment, the disturbances, including the internal friction, external environment interaction, should be considered in the practical robot system.

In this paper, a fuzzy approximation-based model predictive tracking scheme (FMPC) for reliable tracking control is developed to the six wheel-legged robot, in which the fuzzy logic approximation is applied to estimate the uncertain physical interaction and external dynamics of the robot system. Meanwhile, the advanced parallel mechanism of the electric six wheel-legged robot (BIT-NAZA) is presented.

Co-simulation and comparative experimental results using the BIT-NAZA robot derived from the developed hybrid control scheme indicate that the methodology can achieve satisfactory tracking performance in terms of accuracy and stability.

This research can provide theoretical and engineering guidance for lateral stability of intelligent robots under unknown disturbances and uncertain nonlinearities and facilitate the control performance of the mobile robots in a practical system.

A three-dimensional (3D) printing error simulation approach is proposed to analyze the influence of tilted vertical beams on the 3D printing accuracy. The purpose of this study is to analyze the influence of such errors on printing accuracy and printing quality for delta-robot 3D printer.

First, the kinematic model of a delta-robot 3D printer with an ideal geometric structure is proposed by using vector analysis. Then, the normal kinematic model of a nonideal delta-robot 3D robot with tilted vertical beams is derived based on the above ideal kinematic model. Finally, a 3D printing error simulation approach is proposed to analyze the influence of tilted vertical beams on the 3D printing accuracy.

The results show that tilted vertical beams can indeed cause 3D printing errors and further influence the 3D printing quality of the final products and that the 3D printing errors of tilted vertical beams are related to the rotation angles of the tilted vertical beams. The larger the rotation angles of the tilted vertical beams are, the greater the geometric deformations of the printed structures.

Three vertical beams and six horizontal beams constitute the supporting parts of the frame of a delta-robot 3D printer. In this paper, the orientations of tilted vertical beams are shown to have a significant influence on 3D printing accuracy. However, the effect of tilted vertical beams on 3D printing accuracy is difficult to capture by instruments. To reveal the 3D printing error mechanisms under the condition of tilted vertical beams, the error generation mechanism and the quantitative influence of tilted vertical beams on 3D printing accuracy are studied by simulating the parallel motion mechanism of a delta-robot 3D printer with tilted vertical beams.

The purpose of this study is the presentation and research of a simple and rapid calibration methodology for industrial robot. Extensive research efforts were devoted to meet the requirements of online compensation, closed-loop feedback control and high-precision machining during the flexible machining process of robot for large-scale cabin.

A simple and rapid method to design and construct the transformation relation between the base coordinate system of robot and the measurement coordinate system was proposed based on geometric constraint. By establishing the Denavit–Hartenberg model for robot calibration, a method of two-step error for kinematic parameters calibration was put forward, which aided in achievement of step-by-step calibration of angle and distance errors. Furthermore, KUKA robot was considered as the research object, and related experiments were performed based on laser tracker.

The experimental results demonstrated that the accuracy of the coordinate transformation could reach 0.128 mm, which meets the transformation requirements. Compared to other methods used in this study, the calibration method of two-step error could significantly improve the positioning accuracy of robot up to 0.271 mm.

The methodology based on geometric constraint and two-step error is simple and can rapidly calibrate the kinematic parameters of robot. It also leads to the improvement in the positioning accuracy of robot.

To improve the sustainable performance of the power supply chain system (PSCS), the Chinese government proposed a series of relevant policies and promoted the application of various technologies in the power industry. This study analyzes the sustainable performance and technology levels of PSCSs in various regions of China.

To quantify the technological heterogeneity between PSCSs, this study incorporates a meta-frontier into the performance evaluation model. To increase the performance of inefficient PSCSs, this study also proposes a series of performance improvement path indexes.

Empirical analysis of China's provincial PSCSs, using data from 2014 to 2017, has yielded several key findings. First, the average performance of PSCSs of all provinces in China is 0.7192, indicating that PSCSs in China have great potential for improvement. Second, independent of power generation subsystem (PGS) or power retail subsystem (PRS), regional differences affect the technological heterogeneity of PSCSs in China. Third, for PGS, the technological level of PSCSs in the eastern region displays a high level, while the management level can still be greatly improved. Fourth, only the PSCS of Beijing is best in both PGS and PRS. The two subsystems of the PSCSs in the other provinces are either insufficiently managed or technologically inadequate.

Compared with the traditional performance model, the model proposed in this study considers the technological heterogeneity between PSCSs. In addition, the path indexes proposed in this study clearly indicate an improvement direction and the specific improvement level for inefficient PSCSs.

The purpose of this study is to research the influence of wire’s surface topography on interwire contact performance of simple spiral strand.

The mechanical model of the simple spiral strand imposed by a tensile load is first established, into which the surface topography, Poisson’s ratio effect and radial deformation are incorporated simultaneously. Meanwhile, the Gaussian and non-Gaussian rough surfaces of the steel wires are obtained with the fast Fourier transform (FFT) and digital filter technology. Then, the rough interwire contact performance of the simple spiral strand is calculated by using conjugate gradient method and FFT.

As compared with smooth wire surface, both the longitudinal orientation for the Gaussian wire surface and large kurtosis or small skewness for the non-Gaussian surface yield a small contact pressure and stress.

This study conducts detailed discussion of the influence of wire’s surface topography on the interwire contact performance for the simple spiral strand and gives a beneficial reference for the design and application of a wire rope.

To reduce the effect of parameter uncertainties and input saturation on path tracking control for autonomous combine harvester, a path tracking controller is proposed, which integrates an adaptive neural network estimator and a saturation-aided system.

First, to analyze and compensate the influence of external factors, the vehicle model is established combining a dynamic model and a kinematic model. Meanwhile, to make the model simple, a comprehensive error is used, weighting heading error and position error simultaneously. Second, an adaptive neural network estimator is presented to calculate uncertain parameters which eventually improve the dynamic model. Then, the path tracking controller based on the improved dynamic model is designed by using the backstepping method, and its stability is proved by the Lyapunov theorem. Third, to mitigate round-trip operation of the actuator due to input saturation, a saturation-aided variable is presented during the control design process.

To verify the tracking accuracy and environmental adaptability of the proposed controller, numerical simulations are carried out under three different cases, and field experiments are performed in harvesting wheat and paddy. The experimental results demonstrate the tracking errors of the proposed controller that are reduced by more than 28% with contrast to the conventional controllers.

An adaptive neural network-based path tracking control is proposed, which considers both parameter uncertainties and input saturation. As far as we know, this is the first time a path tracking controller is specifically designed for the combine harvester with full consideration of working characteristics.

The purpose of this paper is to accomplish robust actuator fault isolation and identification for microsatellite attitude control systems (ACSs) subject to a series of space disturbance torques and gyro drifts.

For the satellite attitude dynamics with Lipschitz constraint, a multi-objective nonlinear unknown input observer (NUIO) is explored to accomplish robust actuator fault isolation based on a synthesis of H_inf techniques and regional pole assignment technique. Subsequently, a novel disturbance-decoupling learning observer (D²LO) is proposed to identify the isolated actuator fault accurately. Additionally, the design of the NUIO and the D²LO are reformulated into convex optimization problems involving linear matrix inequalities (LMIs), which can be readily solved using standard LMI tools.

The simulation studies on a microsatellite example are performed to prove the effectiveness and applicability of the proposed robust actuator fault isolation and identification methodologies.

This research includes implications for the enhancement of reliability and safety of on-orbit microsatellites.

This study proposes novel NUIO-based robust fault isolation and D²LO-based robust fault identification methodologies for spacecraft ACSs subject to a series of space disturbance torques and gyro drifts.

This study aims to explore the superiority of the compound dimple (e.g. the rectangular-rectangular dimple) and compare its tribological performance for rough parallel surfaces with those of the traditional one-layer dimple (simple dimple).

A mixed-lubrication model for a rough textured surface is established and solved using the finite difference method for film pressure and contact pressure. To accelerate the evaluation of surface deformation, the efficient Continuous convolution fast Fourier transform algorithm is applied. The effects of the compound dimple on the tribological performance for the rough parallel surfaces is numerically investigated. And these effects are compared with those of the simple dimple. Furthermore, a reciprocating friction test is conducted to verify the superiority of the compound dimple.

The compound dimple exhibits better tribological performances in comparison with the traditional simple dimple, that is, a larger load-carrying capacity and a smaller friction coefficient. To achieve the best tribological performances for the rough parallel surfaces, the depth ratio of the lower pore to the total pore of the compound dimple and the dimple interval should be reasonably chosen. For the surface with compound dimples, there exists an optimal surface roughness to simultaneously maximize the load-carrying capacity and minimize the friction coefficient. The smaller friction coefficient of the surface with compound dimples is verified by the reciprocating friction test.

The compound dimple is proposed and the superiority of this novel surface texture is confirmed. This study is expected to provide a new texturing method to improve the tribological performances of the traditional simple dimple.